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Vertical Powder Coating Line


Our vertical line advantage brief


Equipment Name

What we use

What other factories use

Our advantage

1

pretreatment

Wall material

+PVC

Stainless steel+PVC anticorrossive system

Stainless steel

Stainless steel+PVC anticorrossive system has stronger ani ecrossion with longer life.

Waterfall equipment

Stable pressure water pump + duck mouth faucet

Basin

The water with chemical fall down more stably and smoothly and make profile cleaning better.

Water Pump

Horizontal fluoroplastics pump or Alloy pump



Alloy pump


fluoroplastics pump: outside is metal,inside is fluoroplastics , 

be suitable for -85~150℃ corrosive material,

 it is the most advanced anti-corrosive in the world .

It has longer life than alloy pump.

2


Powder coating booth

The third generation V shaped booth + PE double side recycling belt(automatic cleaning self)

The first generation V shaped booth +polythene film  recycling belt

Or the second generation U shaped Booth+ PE recycling belt


Our third generation booth :  no powder overflow,

Powder recycling can be done just by a vacuum pump.

The energy consumption is better than the first generation and second generation one. 

Morever ,it is more easily to clean and shorten the cleaning time. 

Our PE belt can be recycling use and save cost from long term.

The first recycling system

Big cyclone

Big cyclone


Our recycling rate is more than 97%. 

Can save 1-2kg powder per ton profile basis on the common used powder

Filtering system

Filtering bag filtering system

Filtering bag filtering system


Reciprocator

The running rail use  real lift rail.

The wheel use polyurethane.

Use digital frequency conversion to adjust speed.

Use stroke limit switch.


PLC + touch screen full automatic control


The wheel runs in the rail stably and smoothly, with low noise,extend the use life.

The reciprocator speed fully match the convey chain, running smoothly to assure the the coating thickness even.

The stroke control is done by stroke limit switch. 

Besides, also designing a mechanical stroke limit control to double assure better control even if there is wrong with the switch control.

3

Vertical curing oven

Heat preservation

Oven wall:

Inner wall plate δ1.2mm galvanized plate +  50+80mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate

Oven wall:

Inner wall plate δ1.2mm galvanized plate +  120mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate

Heat insulation is better. Out wall temperature is low . 

The temperature difference between oven outside and indoor temperature is less than 15℃.

Heating method

Direct heating

Indirect heating


Gas direct heating can save more 10% -20%  energy than indirect heating system. 

And no smoke produce.

Don’t need buy smoking removing equipment.

Temperature measuring

In the oven ,there are 6 different area temperature measuring and temperature sensor which can automatically measure temperature.

6 different area temperature measuring ,no temperature curve graph .



4

Convey chain

Brand

Chengde Guangda chain

Produced by themselves

The chain is produced and designed by famous company in China. Running is stable and smooth.

life is longer and so on. 

But price will be more expensive.



Jiangsu Giantally Imp&Exp Co., Ltd, affiliated with Giansun Group,Has been dedicated to the aluminum extrusion industry for more than 10 years, servicing over a hundred aluminum extrusion companies, totaling nearly 21 million USD in yearly sales. 19 Yumen West Road, Zongyan Village, Zhouzhuang Town, Jiangyin City, Wuxi City, Jiangsu Province Tel:+86 13912457869 Email:david@giantally.com
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